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Inspect a Forklift
OSHA and HRSDC report that more than 10,000 workplace injuries related to fork lifts happen every year. Operator error is the cause of many of these accidents. Lack of proper equipment maintenance and check results in numerous others. Forklift maintenance and operation is not only the cause of personal injuries, but also of property damage. Forklifts could damage sprinklers, building structures and overhead pipes, and other machines when used improperly. The following daily inspections must be carried out in order to reduce the likelihood of forklift mishaps.
Before inspecting different fluid levels turn the engine off. Check these fluids: fuel, engine oil, hydraulic oil, coolant and brake fluid. The tires also need to be checked for indications of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest should be attached tightly. Do a visual check of the top-clip retaining heel and pin. Next perform an inspection of the hydraulic hoses, mast chains, cables and stops. Make certain that the overhead and finger guards are firmly attached.
LP forklifts have propane tanks that need to be inspected for signs of corrosion, damage or rust. Test the battery's electrolyte levels and charge. All belts must be inspected for wear. Check to make certain the owner's manual is kept on-board the forklift inside a storage compartment. Check the seat belt to make sure the latches are secure. Test the hood latch to ensure it is working as it should.
To make certain there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Check the steering controls and the accelerator. The service brake and the parking break must be working correctly.
The drive control and tilt control should be inspected to guarantee proper functioning in both reverse and forward. Check the functioning of the hoist and lowering control, and the attachment control. Test the lights and horn. Then check the defroster, wipers and heater to make sure they are working well. Check every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing worn or damaged tires. Different kinds of forklifts are designed to be used with particular types of tires: polyurethane, solid or pneumatic. Tire types vary depending on factors such as duration and frequency of use, load weight and ground surfaces. In order to change a forklift tire you would need the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires periodically is vital to help prolong the life of the machinery.
Instructions
1 Check the tires thoroughly if there are indications of wear or damage. Make sure that the type of tire on the forklift is the correct type. If the wear on the tire is over forty percent, the tire must be replaced.
2 You must buy replacement or spare tires.
3 Position the jack under the tire and lift the forklift to a height that allows you to take out the tire easily.
4 Take out the old tire by using the tire press to separate the rim from the tire. Replace the tire with the new one and tightly secure. Lower the forklift, and afterward move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire could be repaired on site by a local repair company. If this is your first call, the repair company could provide an estimate fro free. If the tires are really large, you will need a stationary tire press. In that case, you must take out the tire and bring it to a repair shop.