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Unavoidably, forklift parts would eventually wear out and require replacing. The option of acquiring brand new components can become expensive so another idea is to obtain used components. This could save a lot of money in the end. It is a great idea to obtain used lift truck parts which have been remanufactured. These components would guarantee that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts that are remanufactured are a less expensive solution than rebuilding. With rebuilding parts, only the parts which are broken or worn out get changed, which means that other wearable parts may break down soon after purchase.
Remanufacturing however provides the best assurance for second-hand components. Reproduced components are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is another rationale why reproduced parts in general operate so much better. Whatever component within the part is brand new and this offers far longer life to the second-hand part. Based on the lift truck components that are being redone, the cleaning process and the entire remanufacturing process would vary.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Several engine components like pistons, spark plugs, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are one more item that is oven cleaned after being disassembled. The transmission is then washed. A complete examination is performed to be able to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts used on transmission parts meet OEM specifications.
Wearable parts
A few components like for instance the alternator, the water pump, torque converters, the starter and steer axles can get longer serviceability after being remanufactured and having all wearable components replaced. The electronic control in the electric forklift is maintained by the control card. This card can likewise be reproduced with replacing all aged and worn out parts. Not like various lift truck components the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured parts are meticulously inspected upon reassembly to ensure they are in top condition previous to being sold. It is important when obtaining reproduced parts to be sure they have undergone the proper testing and inspection procedures. On certain bigger components like for instance engines, transmissions and steer axles, OEM specification replacement components should be utilized.
The lift truck dealer could guarantee that the components they have remanufactured meet the OEM specifications. This will even ensure the parts meet industry standards. Many details go into remanufacturing used parts. This attention to detail offers more serviceability out of remanufactured parts than the parts that were simply rebuilt.
