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Lift truck batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The forklift nameplate would state the right truck voltage, the most amp-hour capacity as well as the least battery weight. The lift truck Operating Manual will also have the correct battery information for the lift truck.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not require any extra water. Sealed batteries instead utilize a chemical reaction to be able to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added regularly so as to guarantee the exact electrolyte level in the battery.
The majority of lift trucks can accommodate a lot of various sizes of battery. Whenever choosing the battery, it should be chosen to be able to fit inside the dimensions of the battery compartment. Nearly all battery companies can supply a battery list of appropriate sizes that are recommended for your specific lift truck.
With electric forklifts, the battery is also used as a counterweight. The capacity of the forklift would be based upon specific minimum weights of the battery. Follow the details specified on the forklift nameplate so as to ensure you are using a battery that meets minimum weight specified.
Chargers and batteries should be rightly matched to the specific battery which is being charged. This would help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity has to be with ten percent of the amp-hour capacity of the battery to guarantee the most effective charging. Before starting the charging cycle, be positive the battery is first connected to the charger. Always verify the battery details like for instance the battery weight, voltage and amp-hour capacity with the details provided on the battery nameplate.
Always check so as to see if the exact kind of charger is being used to be able to charge the battery. Most of the newer chargers can safely charge many types of batteries and will thusly be labeled as able to accept all batteries. Using an older charger, for example to be able to charge just flooded batteries could be hazardous if utilized for sealed batteries and damage to both charger and battery will occur. It is important to first consult the instruction plate on the charger so as to make sure it could accept the kind of battery you would like to charge.
For flooded batteries, it is essential to only add the necessary requirements of water after the battery has been charged. This habit would stop the spattering of electrolyte out of the battery while it is being charged.
Guidelines meant for improving the battery's life include: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is once charging the battery to full capacity; allow it to rest for roughly an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge so as to keep all cells maintained at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity prior to recharging.
There are a lot of equipments that can be placed on a lift truck in order to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator as soon as the battery has been discharged. There are other straightforward gas gauge meters offered as well. Using those monitoring equipments will help prevent truck and battery damage from severely discharging the battery through use.
